aFe Blade Runner Intercooler, Ford (2003-07) 6.0L Power Stroke, w/ tubes

• This Intercooler Is 100 Percent TIG-Welded By Certified Craftsmen For Strength And Durability
• Intercooler Is Test Pressure Rated At 200 PSI
• 3" Mandrel-Bent Stainless Steel Tubes
• Tubes Are Powder-Coated Wrinkle-Black For Heat Resistance
• Coupler Hose Allows For Expansion, Movement And Vibration Between Two Hard Pipes
• The Unique End Tanks Are Constructed Out Of 3/16 Inch TIG Welded Aluminum Plate Tanks That Incorporate Three Multi-Directional Vanes
• Uses Factory Mounting Locations For A Hassle Free Installation
• Multi-Directional Vane Technology (MDV) Technology Is Used To Direct Hot Air Flow Through The Entire Intercooler Core, This Allows For Greater Cooling Than Competitors Units
• Multiple Auxiliary Ports
• Outflows stock intercooler and tubes
• 3.15" Bar and Plate Core Design
• 3-1/2" Billet Aluminum Inlet/Outlets
• 100% TIG-Welded
• 1/8" NPT auxiliary ports are provided for injection or sensors and include plugs if not used
• Includes 3 IN mandrel bent powder-coated aluminum hot & cold side tubes
• Limited 2 Year Warranty
Please Call for Availability


This BladeRunner Intercooler represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3.15 Inch thick bar and plate design that is 44 Percent larger than stock and outflows OE style tube and fin core designs by 40 Percent Silicone Couplers with beads are used for a leak-free seal. No blowouts with this coupler. The unique BladeRunner end tanks are constructed out of 3/16 Inch TIG welded aluminum plate tanks that incorporate three multi-directional vanes. The BladeRunner MDV technology is used to direct hot air flow through the entire intercooler core. This allows for greater cooling than competitors units. 3.15 Inch Thick Bar and Plate Core: The use of the bar and plate core design allows for greater airflow and increased heat dissipation over the much smaller tube and fin design used by the OEM. Multiple Auxiliary Ports: Four tapped 1/8 Inch ports are supplied on the tanks for easy installation of gauges or nitrous oxide systems. Billet Aluminum Inlet/Outlets: Each BladeRunner Intercooler uses billet aluminum inlets and outlets for superior strength and durability. The 3-1/2 Inch inlet/outlet with reducer couplings to match stock tubes. 100 Percent TIG-Welded by certified craftsmen for race proven strength and durability. TIG-Welding provides the strongest welds reducing stress cracks. The intercooler tube is constructed of 3 Inch mandrel bent powder-coated stainless steel tubing for maximum flow. Smooth transition bends allow for low turbulence, increasing Horsepower, Torque and lowering EGT's. Comes complete with 4-ply heavy duty couplings and constant tension T-bolt clamps for a tight and secure installation. The BladeRunner Intercooler is test pressure rated at 200 PSI which is perfect for high boost applications. Don't waste your time and money on modified factory intercoolers.



Shipping Information

  • Item Requires Shipping
  • 64.0 lbs.
  • W32.0000” x H13.0000” x L45.0000”
  • Free Shipping

Customer Reviews

Comment Total Reviews (0)

Write the First Review!

You must login to post a review.