Additional Images

Complete Solution Kit, Ford (2008-10) 6.4L Power Stroke, Stage 1

The Complete Solution for 6.4L Ford Power Stroke Diesel. This kit includes everything needed to fix the major engine problems with the 6.4 Diesel excluding the DPF Delete and programmer. No more stretched studs, blown head gaskets, white smoke from the EGR cooler, or defective EGR Valves.

We have put all the best products in the industry together in one complete kit to simplify ordering and to make sure you get everything you need to do the job right the first time.

You will need to adjust tuning to run an EGR delete with a programmer designed for competition off-road racing.

Kit Includes:
EGR Delete Kit with High Flow Intake Elbow by Sinister Mfg. Company (SD-EGRD-6.4-IE), Qty: 1
Mahle Black Diamond Head Gaskets (54657), Qty: 2
Ford Valve Cover Gaskets (8C3Z-6584-B & 8C3Z-6584-C), Qty: 1 each
Ford Intake Gaskets (3C3Z-9439-AA), Qty: 2
Ford Exhaust Gaskets (6C3Z-9448-A), Qty: 2
Ford Injector Seal Kit (8C3Z-9229-A), Qty: 8
Ford Turbo Mount Kit (8C3Z-9T514-C), Qty: 1
Ford Oil Cooler Service Kit (8C3Z-6A642-A), Qty: 1
ARP Head Stud Set (250-4203)
Was: $1,984.44
Sale: $1,519.94
Save: 23%
Save: $464.50

Customize Your Item

- Choose a size: -
 * required
- Race Waiver -
 * required
Free Shipping!


-EGR Valve/Cooler Delete Kit
Complete Leak proof EGR delete kit by Sinister Diesel for the 6.4L Power Stroke. This kit really cleans up the engine compartment and comes complete with the EGR cooler delete kit and the high flow intake elbow which deletes the EGR valve. The high flow intake elbow is o-ringed to ensure a positive seal onto the intake manifold. -CNC Machined Billet Aluminum and Stainless Steel -Completely Replaces EGR System, No Other Parts Required -Completely removes EGR valve and factory intake elbow -Includes Detailed Installation Instructions

-Mahle Black Diamond Head Gaskets (see attached PDF file)
Better than Black Onyx and Factory Ford Gaskets, these are 5 layer MLS head gaskets with elastomer coating. Embossment shapes are designed to improve durability. Highlights include reduced bore distortion, reduced oil consumption, improved durability, constructed of (5) five stainless steel layers, utilizes patented integrated push rod locators, and coated with a Victor Reinz proprietary fluoroelastomer (rubber) coating.

-Factory Ford Valve Cover Gaskets (8C3Z-6584-B & 8C3Z-6584-C)

-Intake Gaskets
Removal of the intake manifold is necessary to install an oil cooler. We supply you with a new set of intake manifold gaskets.

-Exhaust Gaskets
We supply you a new set of Ford OEM exhaust gaskets. The gaskets are coated with a hi temp coating.

-Ford Injector Seal Tubes (8)

-Turbo Mount Kit
For re-installation of the turbo.

-Oil Cooler Service Kit
This is a new factory Ford part. The oil cooler cover is included. The components that attach to the top of the oil cooler cover are held on by "self tapping bolts" which create there own threads as the bolts are installed. This kit does not come with new bolts because the factory ones are safe to re-use.

-Head Studs
ARP fasteners makes the best and stronger engine head studs on the market today. Your 6.4 came from the factory with head bolts . The factory head bolts were designed to stretch but over time the bolts stretch past the designed length and allow the gaskets to leak. With ARP head studs there is no more stretch and therefor no longer issues with blown head gaskets.

***This kit is intended for off-road use only, please check state and local laws before installing


Shipping Information

  • Item Requires Shipping
  • 15.0 lbs.
  • Free Shipping!

Customer Reviews

Comment Total Reviews (1)

  • Currently 5/5 Stars

Reviewed by: Christopher12/19/2012 11:49PM

Product ownership: Less than 1 week

Purchased from: KT Performance

WAS SO RIDICULOUSLY FAST!!! Never have I has such good service The kit made my truck a new animal Thanks IT ALWAYS GOING TO RECOMMEND YOU!

You must login to post a review.